Hauv kev tsim khoom xws li mining, thee, thiab cov khoom siv hauv tsev, pebRoller Screensyog cov cuab yeej tseem ceeb rau kev tshuaj xyuas cov khoom. Kev ruaj ntseg ntawm lawv txoj haujlwm ncaj qha cuam tshuam rau lub peev xwm ntau lawm thiab kev ua haujlwm ntawm tag nrho cov kab ntau lawm. Thiab kev teeb tsa thiab kev ua haujlwm, raws li qhov tseem ceeb ua ntej - kauj ruam rau cov cuab yeej siv, tsis yog ncaj qha txiav txim siab seb cov khoom puas tuaj yeem ua tiav ntau dua lossis sib npaug rau 90% kev tshuaj ntsuam xyuas kev ua tau zoo thiab ntau dua lossis sib npaug rau 10-xyoo lub neej rau lub vijtsam ncej, tab sis kuj pab kom tsis txhob ntau tshaj 80% ntawm cov cuab yeej ua haujlwm tsis ua haujlwm yav tom ntej.
Qhov tseeb, feem ntau cov teeb meem xws li txo qhov kev tshuaj ntsuam xyuas kev ua haujlwm, kev hnav ua ntej ntxov ntawm cov khoom, thiab lub suab ua haujlwm tsis zoo uas tshwm sim nrogDisc Screenstsis yog tshwm sim los ntawm qhov zoo ntawm cov cuab yeej nws tus kheej, tab sis los ntawm kev ua haujlwm tsis raug thaum lub sij hawm installation thiab commissioning - zais kev pheej hmoo xws li lub hauv paus tsis sib xws, sib txawv ntawm concentricity, thiab lubrication tsis txaus yuav maj mam zuj zus mus rau lub sijhawm, ua rau cov nqi kho tom ntej. Yog li ntawd, peb tau txheeb xyuas cov txheej txheem 10-kauj ruam installation thiab commissioning txheej txheem npog tag nrho cov txheej txheem los ntawm kev npaj mus rau kev lees paub, los pab txhua tus kom tsis txhob muaj kev cuam tshuam thiab ua kom cov menyuam cov ntxaij vab tshaus nkag mus rau qhov kev ua haujlwm zoo tshaj plaws.
Kev npaj ua ntej installation thiab commissioning
Kev Npaj
- Kawm Txuj Ci:Peb yuav npaj rau pab pawg neeg sib tham nrog cov neeg siv khoom ua ntej, coj lawv ua tib zoo nyeem cov cuab yeej sib dhos kos duab, phau ntawv qhia kev teeb tsa thiab hluav taws xob schematic daim duab, qhia meej qhov tseem ceeb xws li hom kev teeb tsa (sab laug lossis txoj cai installation, raws li cov kev taw qhia ntawm cov thee ntws), lub hauv paus qhov ntev, thiab qhov sib txawv ntawm qhov sib txawv.
- Tsim ib Txoj Kev Npaj Tshwj Xeeb:Raws li tus neeg siv khoom ntawm -qhov chaw (xws li qhov siab thiab ib puag ncig qhov kub thiab txias), peb yuav pab tsim cov phiaj xwm nqa, cov neeg ua haujlwm faib cov lus thiab kev tiv thaiv kev nyab xeeb, qhia meej meej cov neeg ua haujlwm thiab lub sijhawm rau txhua qhov txuas, kom ntseeg tau tias kev teeb tsa ua haujlwm tau zoo.
Ntawm -Site Preparation And Material Preparation
- Ntxuav Qhov Chaw Nruab Nrab:Peb yuav ceeb toom rau cov neeg siv khoom kom ntseeg tau tias thaj chaw teeb tsa muaj qhov chaw txaus kom tau raws li qhov yuav tsum tau ua rau cov khoom siv hoisting thiab kev saib xyuas tom qab. Nyob rau tib lub sijhawm, peb yuav tshem tawm cov plua plav, dej tsub zuj zuj thiab lwm yam cuam tshuam rau ntawm qhov chaw kom muaj kev nyab xeeb ntawm kev ua haujlwm.
- Txheeb xyuas cov cuab yeej thiab cov khoom siv:Tom qab cov cuab yeej tuaj txog ntawm qhov chaw, peb yuav coj tus neeg siv khoom kom qhib lub thawv thiab xyuas seb lub ntsiab ntawm lub cevWobbler Feeder, lub sieve ncej, lub cev muaj zog, lub reducer, sealing qhov chaw, siab - lub zog bolts thiab lwm yam khoom siv ua tiav. Xyuas seb puas muaj kev puas tsuaj rau kev thauj mus los rau qhov pom thiab seb qhov ntev ntawm cov khoom tseem ceeb ua tau raws li qhov yuav tsum tau ua. Xyuas kom meej tias tsis muaj cov khoom siv uas ploj lawm lossis puas lawm.
- Npaj Cov Cuab Yeej Tshwj Xeeb:Peb yuav qhia rau cov neeg siv khoom ua ntej ntawm cov npe ntawm cov cuab yeej tshwj xeeb uas yuav tsum tau ua thiab coj txhua tus los npaj cov cuab yeej thiab cov khoom siv xws li nqa cov khoom siv (xws li qhov hnyav ntawm cov cuab yeej), ntsuas qib, lub zog ntsuas hluav taws xob, ntsuas kub infrared, ntsuas ntsuas ntsuas, thiab cov hom roj lubricating (greasy) ua ntej kom tsis txhob ncua sijhawm ntawm qhov project vim tsis muaj cov cuab yeej.
Kev tshuaj xyuas hauv paus
- Tshawb xyuas Foundation Quality:Peb yuav pab tus neeg siv khoom kom paub meej tias cov khoom sib txuas (steel qauv) yog qhov chaw thiab qhov loj me raws li cov qauv tsim, nrog rau qhov chaw du tsis muaj kab nrib pleb lossis pob zeb xoob. Xyuas kom meej tias lub hauv paus tuaj yeem lav qhov kev khiav haujlwm ntawm cov khoom siv.
- Kuaj Levelness:Siv lub ntsuas ntsuas los ntsuas qhov theem ntawm lub hauv paus nto. Qhov yuam kev yuav tsum tswj tsis pub dhau tsawg dua lossis sib npaug li 5mm / m. Yog tias nws tsis ua raws li tus qauv, peb yuav qhia tus neeg siv khoom kom nws siv shims kom tsis txhob muaj kev vibration los ntawm lub hauv paus tilting thaum lub sijhawm ua haujlwm ntawm cov khoom siv, uas tuaj yeem cuam tshuam rau cov khoom siv lub neej.
10 Cov kauj ruam tseem ceeb rau Roller Screen Installation&Kev ua haujlwm
Kauj Ruam 1: Cov Khoom Siv Hoisting Thiab Positioning
- Ua ntej tshaj tag nrho Hoisting:Thaum peb cov menyuam lub tshuab ua tiav cov khoom xa tuaj, peb pom zoo kom cov neeg siv khoom nqa nws ncaj qha tag nrho kom txo tau cov kev sib dhos tsis raug ntawm qhov chaw. Yog tias cov kev teeb tsa kev teeb tsa txwv lub hoisting rau cov khoom sib cais, peb yuav kos cov haujlwm ntawm txhua yam ua ntej thiab coj cov neeg siv khoom sib sau ua ke kom tsis txhob muaj kev sib raug zoo.
- Standardize Hoisting Kev Ua Haujlwm:Peb yuav hais ntxiv tias cov khoom siv preset hoisting qhov los yog hooks yuav tsum tau siv rau hoisting. Thaum lub sij hawm hoisting, khaws cov khoom qib thiab txwv tsis pub leej twg sawv hauv qab no. Thaum cov cuab yeej txo qis rau hauv lub hauv paus, ua kom maj mam thiab maj mam kom tsis txhob muaj kev sib tsoo uas yuav ua rau lub thawv deform los yog lub npov ncej hloov, ua rau muaj kev puas tsuaj irreversible.
Kauj Ruam 2: Leveling Thiab Alignment
- Kho Levelness:Peb yuav qhia cov neeg siv khoom siv lub ntsuas ntsuas ntsuas ntsuas qhov ntev thiab sab nraud ntawm cov khoom siv. Los ntawm kev ntxiv los yog tshem tawm cov phaj spacer ntawm lub hauv paus thiab lub hauv paus, peb yuav hloov kho kom txog rau thaum qhov yuam kev ua tau raws li cov qauv. Qhov no yog qhov tseem ceeb ua ntej rau cov khoom siv kom ua haujlwm zoo.
- Aligning Lub Chaw Haujlwm:Xyuas kom meej tias qhov nruab nrab ntawm lubWobbler Screenyog raws nraim tib yam li qhov nruab nrab ntawm lub hauv paus. Nyob rau tib lub sijhawm, peb yuav pab txhawm rau txheeb xyuas qhov sib luag ntawm lub vijtsam ncej, qhov sib npaug ntawm qhov tso zis ntawm lub reducer thiab lub vijtsam ncej, thiab qhov sib txawv yuav tsum tswj tsis pub tsawg dua lossis sib npaug li 5 hli. Qhov no yog kom tsis txhob muaj suab nrov txawv txav thiab hnav ntxiv thaum lub sijhawm ua haujlwm, thiab txuas ntxiv lub neej ntawm cov khoom sib kis.
Kauj Ruam 3: Kho thiab Txhim Kho
- Tightening Connection Cheebtsam:Peb yuav qhia rau tus neeg siv khoom kom vuam cov cuab yeej siv ruaj khov rau qhov ua ntej -ntsuas qhov chaw (steel qauv), lossis siv siab - lub zog bolts rau fixation. Lub torque nruj ntawm lub bolts yuav tsum tau ua nruj me ntsis raws li qhov yuav tsum tau muab los ntawm peb kom tsis txhob loosening vim khiav vibration, uas yuav ua rau muaj kev nyab xeeb.
- Txhim kho Shock Absorption Measures:Raws li qhov kev vibration ntawm tus neeg siv khoom qhov chaw, peb yuav hais kom ntxiv cov khoom poob siab ntawm lub hauv paus thiab lub hauv paus kom txo tau lub zog ntawm lub hauv paus thaum lub sijhawm ua haujlwm, thiab tib lub sijhawm txo qhov hnav ntawm cov khoom los ntawm kev co, yog li txhim kho kev ruaj ntseg ntawm cov cuab yeej ua haujlwm.
Kauj Ruam 4: Kev teeb tsa hluav taws xob
- Kev Ua Haujlwm Kev Txuas Hluav Taws Xob:Peb yuav hais ntxiv tias cov hlua hluav taws xob yuav tsum ua kom tiav los ntawm cov kws tshaj lij hluav taws xob uas tau lees paub, ua raws li cov qauv hluav taws xob uas tau muab los ntawm peb los xyuas kom muaj kev ruaj ntseg thiab kev sib txuas, kev tiv thaiv hauv av kom raug raws li cov qauv kev nyab xeeb, thiab tiv thaiv kom tsis txhob muaj kev phom sij, yog li tiv thaiv kev nyab xeeb ntawm cov neeg ua haujlwm ntawm qhov chaw.
- Control Function Testing:Tom qab txhim kho qhov tawg hauv cheeb tsam- lub thawv ua haujlwm pov thawj thiab lub txee tswj lub ntsiab, peb yuav coj cov neeg siv khoom los kuaj qhov pib, nres, thiab nres thaum muaj xwm txheej ceev, xyuas seb qhov teeb meem txhaum cai thiab lub teeb taw qhia lub teeb ua haujlwm puas ua haujlwm zoo, thiab ib txhij txheeb xyuas qhov sib cuam tshuam ntawm cov khoom siv thiab cov khoom siv sab saud thiab qis (xws li crushers), kom ntseeg tau tias nws ua tau raws li qhov yuav tsum tau ua.
Kauj Ruam 5: Kev Tshawb Fawb Thiab Kev Tiv Thaiv
- Txheeb xyuas cov khoom siv sealing:Peb yuav pab cov neeg siv khoom kom paub meej tias lub labyrinth seals ntawm cov kabmob xaus, kev sib khi ntawm cov ntsiab lus sib txuas ntawm lub thawv lub cev, thiab cov khoom siv sib khi ntawm cov chaw nkag thiab qhov hluav taws xob tau teeb tsa kom zoo. Lub sealing gaskets yuav tsum tau nruj nreem txuas yam tsis muaj qhov xoob lossis qhov khoob kom tsis txhob muaj plua plav nkag mus rau hauv cov khoom siv thiab lubricating roj los ntawm kev xau.
- Txhim kho cov chaw tiv thaiv:Peb yuav ceeb toom rau cov neeg siv khoom kom kuaj xyuas seb puas muaj cov npog tiv thaiv thiab cov plua plav npog rau cov khoom sib hloov tau teeb tsa kom ntseeg tau tias tsis muaj qhov cuam tshuam. Qhov no yuav tiv thaiv cov neeg ua haujlwm los ntawm kev sib tsoo thaum lub sijhawm ua haujlwm lossis cov plua plav nkag mus rau hauv cov cuab yeej, yog li ua kom cov neeg ua haujlwm muaj kev nyab xeeb thiab txuas ntxiv cov khoom siv lub neej.
Kauj ruam 6: Lubrication System Debugging
- Xaiv Cov Roj Roj Zoo:Peb yuav qhia meej meej rau cov neeg siv khoom tias lub cev muaj zog bearings yuav tsum tau ntim nrog 3-qib lithium- raws li roj. Rau lub reducer, siv N220 nruab nrab-load muaj iav roj rau lub caij ntuj no thiab N320 thaum lub caij ntuj sov. Nws yog nruj me ntsis txwv tsis pub siv roj ntawm tus qauv tsis raug kom tsis txhob cuam tshuam cov nyhuv lubrication thiab ua rau cov khoom puas tsuaj vim kev sib txhuam qhuav.
- Tshawb xyuas lub Lubrication System:Peb yuav qhia cov neeg siv khoom kom tshem tawm cov kav dej lubrication kom ntseeg tau tias cov roj ntws zoo. Lub tshuab lubrication tsis siv neeg yuav tsum tau teeb tsa raws li peb cov kev pom zoo rau lub sijhawm thiab ntau npaum li cas. Tshawb xyuas kom tsis muaj qhov xau hauv cov kav dej, thiab xyuas kom cov roj sib xws ntawm cov ntsiab lus lubrication kom lav qhov zoo lubrication ntawm cov khoom tseem ceeb.
Kauj Ruam 7: Kev soj ntsuam zaum kawg ua ntej tsis muaj -Load Trial Operation
- Mechanical qhov chaw soj ntsuam:Peb yuav pab cov neeg siv khoom hauv manually tig lub sieve ncej kom ntseeg tau tias kev sib hloov du yam tsis muaj kev sib tsoo lossis suab nrov txawv txav. Xyuas kom meej tias qhov sib txawv ntawm lub sieve daim hlau tsis sib xws, cov fasteners tsis xoob, lub rooj sib txoos ntawm lub sieve ncej thiab cov sieve daim hlau yog nyob rau hauv qhov chaw, thiab kom tsis txhob muaj mechanical tsis ua hauj lwm tom qab pib.
- Kev kuaj xyuas hluav taws xob:Paub meej tias lub zog hluav taws xob yog raws li cov khoom siv kos npe, cov kev taw qhia ntawm lub cev muaj zog yog qhov tseeb (tsim los ntawm kev ntsuas kev ua haujlwm), cov teeb liab kis ntawm cov sensors (kub, vibration) yog qhov qub, tsis muaj xoob xaim, thiab xyuas kom muaj kev ntseeg siab ntawm cov hluav taws xob ua haujlwm.
Kauj Ruam 8: Tsis yog-Load Test Run
- Test Run Requirements:Peb yuav qhia tus neeg siv khoom kom ua qhov tsis tu ncua tsis pub dhau -Load test khiav tsawg kawg 8 teev. Nyob rau lub sijhawm no, peb yuav kaw lub cev muaj zog tam sim no, cov kabmob kub, qhov ntsuas kub thiab lwm yam tseem ceeb txhua 30 feeb, thiab khaws cov ntaub ntawv rau yav tom ntej siv.
- Cov Kev Ntsuas Tseem Ceeb:Peb tau hais meej meej tias qhov kub siab tshaj plaws ntawm cov kabmob yuav tsum tsis pub tshaj 40 degree, thiab qhov kub siab tshaj plaws yuav tsum tsis pub tshaj 70 degree; Qhov siab tshaj plaws kub nce ntawm lub reducer yuav tsum tsis pub tshaj 45℃- 60 degree, thiab qhov siab tshaj plaws kub yuav tsum tsis txhob ntau tshaj 80 degree; Qhov kub siab tshaj plaws ntawm lub cev muaj zog yuav tsum tsis pub tshaj 65 degree, thiab qhov kub siab tshaj plaws yuav tsum tsis pub tshaj 105 degree; yuav tsum tsis muaj suab nrov txawv txav lossis kev vibration hnyav thaum lub sijhawm ua haujlwm ntawm cov khoom siv.
- Fault Handling:Peb yuav ceeb toom rau tus neeg siv khoom yog tias qhov kub siab tshaj qhov txwv, lub suab nrov txawv txav lossis lwm yam teeb meem tshwm sim thaum lub sijhawm ua haujlwm, lawv yuav tsum nres lub tshuab tam sim rau kev tshuaj xyuas, tshem tawm qhov tsis ua haujlwm ua ntej rov-khiav qhov kev sim, thiab nruj me ntsis txwv tsis pub ua haujlwm ua rau cov khoom puas tsuaj.
Kauj ruam 9: Load Test Run
- Loading txheej txheem:Tom qab qhov tsis muaj -Load test khiav ib txwm ua tiav, peb yuav coj cov neeg siv khoom maj mam pub me me ntawm cov khoom siv los saib xyuas cov khoom siv ua haujlwm. Thaum lub sijhawm ua haujlwm ruaj khov, maj mam nce lub load rau lub peev xwm ntsuas. Kev ntsuas kev thauj khoom yuav tsum tsis pub tsawg tshaj 2 teev kom ntseeg tau tias cov cuab yeej tsim nyog rau cov khoom siv tiag tiag.
- Kev ua tau zoo optimization:Peb yuav pab cov neeg siv khoom hauv kev saib xyuas kev tshuaj ntsuam xyuas thiab kev ua haujlwm kom paub tseeb tias lawv ua tau raws li cov qauv. Kho qhov sib npaug ntawm cov khoom noj kom ntseeg tau tias qhov loj me ntawm cov khoom ntawm lub vijtsam ua tau raws li cov neeg siv khoom xav tau (xws li Tsawg dua lossis sib npaug li 50mm), tsis muaj kev thaiv lossis xau. Nyob rau tib lub sijhawm, xyuas tias cov khoom siv tu tsis siv neeg ua haujlwm zoo, thiab tsis muaj cov khoom sib txuam ntawm lub vijtsam kom ntseeg tau tias cov khoom siv tau zoo.
Kauj Ruam 10: Txais thiab khaws cia
- Kev lees txais:Peb yuav ua hauj lwm nrog cov neeg siv khoom los tshuaj xyuas cov cuab yeej kev tsis sib haum ua ke, kom ntseeg tau tias kev ua haujlwm muaj peev xwm, kev tshuaj ntsuam xyuas kev ua haujlwm, suab nrov (tsawg dua lossis sib npaug li 70dB), qhov kub thiab txias, thiab lwm yam. txhua yam ua tau raws li cov qauv. Cov khoom siv yuav tsum ua haujlwm zoo yam tsis muaj qhov yuam kev thiab ua tau raws li cov neeg siv khoom xav tau ua ntej kev lees paub tiav.
- Kev khaws cia:Peb yuav muab ib daim ntawv teev cov txheej txheem kev teeb tsa thiab commissioning cov ntaub ntawv los qhia cov neeg siv khoom kom sau cov ncauj lus kom ntxaws xws li cov ntaub ntawv yooj yim, ntsuas kev ua haujlwm tsis raug, qhov teeb meem tsis raug cai, thiab cov txiaj ntsig tau txais. Cov ntaub ntawv no yuav ua lub hauv paus tseem ceeb rau peb los muab cov kev pabcuam tu rau cov neeg siv khoom yav tom ntej thiab tseem pab txhawb cov neeg siv khoom txhua hnub thiab kev saib xyuas.
Lub installation thiab commissioning ntawm pebRoller Screentsis tuaj yeem ua kom nrawm nrawm. Cov txheej txheem 10 cov txheej txheem no yog qhov tshwm sim ntawm peb lub xyoo dhau los ntawm kev pabcuam thiab tuaj yeem ntsuas cov cuab yeej ua haujlwm tau zoo, tiv thaiv kev pheej hmoo ntawm kev ua haujlwm tom qab. Kev ua haujlwm tau zoo tuaj yeem ua rau cov cuab yeej siv tau sai sai rau qhov tsim muaj peev xwm thiab kev tshuaj ntsuam xyuas kev ua haujlwm, txuas ntxiv lub neej ntawm cov khoom tseem ceeb xws li lub vijtsam ncej thiab cov phaj phaj, thiab txo cov nqi kho.
Kev ua tiav ntawm installation thiab commissioning tsis yog qhov kawg. Peb yuav txuas ntxiv muab kev pabcuam kev ua haujlwm thiab kev saib xyuas, ceeb toom rau cov neeg siv khoom kom ua haujlwm tsis tu ncua thiab saib xyuas txhua lub limtiam, txhua hli, lossis txhua xyoo. Peb kuj tseem yuav xyuas cov lubrication, nruj, thiab sealing tej yam kev mob.
Yog tias koj muaj lus nug thaum lub sij hawm installation thiab commissioning, kev khiav hauj lwm, los yog accessory hloov txheej txheem, thiab xav tau kev cob qhia ntawm lub site -, thov koj xav tiv tauj peb txhua lub sij hawm. Peb 24-teev kev pabcuam hauv lub tebchaws tus xovtooj yuav teb sai, thiab peb pab neeg tshaj lij yuav muab cov kev daws teebmeem sai li sai tau.
